Equipment for the manufacture of artificial marble. Profitable business for the production of castable and flexible marble. Special equipment for the production of products from cast marble

In this article, we will consider the production of flexible stone as a business: profitability, technology, necessary equipment and many other nuances. Despite the undemandingness of the initial investment, this business can bring considerable profit.

• Demand
• Registration
• Flexible and cast stone
• Production technology
• Product sales and advertising
• Business plan

Demand

In ancient times, people used to decorate the walls of houses with clay. Today you will not find something like this for several centuries - more interesting options have come to the market, including flexible marble or flexible stone. This material is a layer of sand several millimeters thick, fixed on a textile base.

Today this material is actively used, but the technology of its production itself is new, so there are few manufacturers of flexible stone. At the same time, the launched production line will be able to bring considerable income to its owner. The cost of production is very high, and the competition is minimal, so that it will be able to recoup the initial costs for the production of flexible stone quite quickly.

Registration

Every business must be properly legalized. In this context the best option becomes the opening of the SP.

Also, for successful implementation, you will need to issue certificates of quality and conformity.

Flexible and cast stone

The peculiarities of the production technology make it possible to produce two main products at the same time - this is cast and flexible stone. This approach allows you to work with a large segment of the consumer market, and this translates into an increase in profits.

If at the initial stage there are problems with financing the project, it makes sense to focus on any one material. As soon as the shop reaches the break-even point, production should be expanded immediately.

It should be noted that working with soft marble is much easier. This material is new to the market, it is produced in the form of small tiles that are easily bent. Tiles are used for pasting various surfaces, ranging from walls to small interior details. The flexible material is attractive for its ease of installation and has already received well-deserved attention from consumers. It will be quite easy to pay off the project for its release.

Cast marble is a different matter. Potentially, it is able to bring more income than the production of flexible stone at home, if only because the final product can be sold for more high price... The material is actively used not only for decoration, but also in the production of sanitary ware.

Production technology

The same raw materials are used to create both flexible and cast marble. Each enterprise uses its own developed recipe, so there are no ready-made solutions in this area. To calculate the components, you will need to use your own knowledge or, as much as possible, invite a specialist.

Among the main materials that the flexible stone production technology requires, it is worth noting:

• marble chips or quartz sand as fillers;
• pebbles, quartz or colored sand for decoration;
• acrylic or polyester resin as a binder;
• artificial pigments for coloring.

In the production of soft stone, more readily available ingredients are used, such as quartz dust and marble sand. It also reduces the cost of the final product and the fact that it does not require resin. To give additional flexibility, polymer latex is used, which is applied to the base. By itself, it is quite cheap, so that it is invisible in the total mass of expenses.

In the case of cast marble, the production technology will look like this:

1. All components are mixed according to the recipe.
2. Forms are prepared by processing them with gelcoat. This step is applied to make the final product more durable and shiny. In the case of a flexible stone, you will also need to stock up on a special base on which the mixture will be applied.
3. The mixture is poured into a mold.
4. The products are dried.
5. Forms will be stripped.
6. Finishing of the material is carried out - polishing, painting or coating with protective substances. Used on rare occasions in factories.

Making cast marble at home as a business does not fundamentally differ from the industrial production of the material. The only difference is the lack of specialized equipment, which negatively affects the speed of work. In this case, as production grows, it is highly recommended to think about the possible mechanization of the site.

Today on the market there is a wide selection of machines for the production of flexible stone with your own hands. In order to start working with the casting method, you will need containers with dispensers, molds and gelcoat sprayers. It is also necessary to purchase a vibrating table and separate tables for cutting and packaging finished products.

The specific price of the equipment depends on several parameters. The obvious ones are productivity, degree of mechanization, and brand. The average cost is about 200 thousand rubles. At the same time, much more will be spent on the purchase of forms for work. In order to provide buyers with a sufficient range of products, more than a dozen of them will be required.

The second option is to make molds yourself. This will not only reduce costs, but also fulfill individual orders. The very technology of making molds is quite simple and is based on creating a plaster cast, on which a polyurethane matrix is ​​cast.

In the case of maintaining exclusively home business the cost of equipment for the production of flexible stone is minimal. To get started, you only need containers, molds, brushes and mixing devices. This option, however, will not be able to bring a particularly large income.

Separately, it should be noted that flexible stone production technology allows you to completely abandon the use of forms. In this case, a polymer-based composition is applied directly to the table, on top of which the base is laid.

The production of flexible stone and marble can generate significant profits even when the work is done on a minimal scale. The key point is to establish sales of finished products.

If we are talking about mass production, then you will not be able to do without looking for a wholesale buyer. However, it is impossible to satisfy the needs of such customers by hand alone. Small construction stores and finishing teams should be considered as possible sales channels.

In addition, you can open or at least rent your own mini-store, which will carry out retail sales of goods. It's a good idea to launch a website with storefront capabilities. It will be possible not only to sell products, but also to accept orders for manufacturing.

However, the main advertisement of any product is its quality. If a customer buys a product that fully satisfies his needs, the next time he will definitely come to you, and at the same time will recommend the store to his friends, who will also become your customers.

Video: flexible stone - production technology.

Business plan

Before starting work on own business it is recommended to prepare a business plan. It records all possible expenses, as well as the potential income of the enterprise. Briefly, a similar model can be represented in the form of a table:

Specific amounts vary significantly depending on production volumes and region.

If you find an error, please select a piece of text and press Ctrl + Enter.

The article describes the basics of drafting business plan... Marble is one of the most beautiful finishing materials, but not the most affordable for ordinary citizens. Thanks to the development of new technologies, it became possible to manufacture artificial stone, which is not inferior in its properties to natural.

The competition in this business is not high, but the process itself artificial marble production requires special attention. To take into account all the features, it is best to draw up business plan and describe in it the concept of the future enterprise and make all the calculations.

Business development plan manufacturing company artificial marble is a packaging for your investment project. This is a tool with which you can get a loan from Sberbank or attract investments.

Key features business plan for the production of artificial marble

The procedure for drawing up a business plan for the production of artificial marble

Start compilation business plan necessary from the analysis of the production market artificial marble... On this stage it is important to study not only potential clients and their needs, but also to carry out a comprehensive competitive analysis... The order of pricing and factors influencing the development of the industry should also be assessed.

Another important section is the organization of production. Here it is necessary to dwell in detail on technological process, the need for equipment and personnel, clearly formulate the concept of the future enterprise.

Description

Files

Artificial marble can be used according to business plan for decoration of external and internal walls and, as a rule, is used in the following areas:

• Cladding of obsolete buildings;
• As an element of the interior in living quarters;
• For the design of office space.

Compared to natural stone, it has such advantages as:

• Low cost;
• Low weight;
• Ease of use;
• The possibility of developing an individual design.

Just like real marble, it is environmentally friendly, durable and resistant to impact. external environment... These properties are important to consider when developing marketing strategy companies.

1 - Summary

1.1. The essence of the project

1.2. Investment volume for launching the production of artificial stone

1.3. Results of work

2 - Concept

2.1. Project concept

2.2. Description / Properties / Characteristics

2.3. Goals for 5 years

3 - Market

3.1. Market size

3.2. Market dynamics

4 - Personnel

4.1. Staffing table

4.2. Processes

4.3. Wage

5 - Financial plan

5.1. Investment plan

5.2. Funding plan

5.3. Artificial stone production development sales plan

5.4. Expenditure plan

5.5. Tax payment plan

5.6. Reports

5.7. Investor income

6 - Analysis

6.1. Investment analysis

6.2. The financial analysis

6.3. Risks of artificial stone production

7 - Conclusions

A business plan for the production of artificial stone is provided in MS Word format - it already contains all tables, graphs, diagrams and descriptions. You can use them "as is" because it is already ready to use. Or you can adjust any section for yourself.

For example: if you need to change the name of the project or the region where the business is located, it is easy to do this in the section "Project Concept".

Financial calculations are provided in MS Excel format - parameters are highlighted in the financial model - this means that you can change any parameter, and the model will automatically calculate everything: it will build all tables, graphs and charts.

For example: if you need to increase the sales plan, then it is enough to change the sales volume for a given product (service) - the model will recalculate everything automatically, and all tables and diagrams will immediately be ready: monthly sales plan, sales structure, sales dynamics - all this will be ready ...

A feature of the financial model is that all formulas, parameters and variables are available for change, which means that any specialist who can work in MS Excel can adjust the model for himself.

Tariffs

Feedback from our clients

Review of the business plan for the production of paving slabs

The goal of planning was, on the one hand, to attract funding, and on the other hand, for ourselves, we also wanted to have a clear picture of how we will develop. In the end, I liked the plan. In the business plan of the paving slabs workshop, I liked the financial model, I liked that it is easy to use, it is easy to adjust it for yourself, there were no questions in the bank either. At the moment, a loan of 19 million has been received. rubles. Thanks! This result was obtained, including with your help. Good luck!

Maksimov K.O., Nizhny Novgorod,

Feedback on the business plan for the development of a sand pit for the extraction of sand

To expand production, we needed to attract investors. More precisely, we had our own investor, but in order to work with him by itself, we needed a business plan. Representatives of the company website provided us with invaluable assistance in drawing up this document, as a result of which the investor remained satisfied with the quality of the business plan. We received an investment of 40 million rubles for the purchase of new equipment.

Egor Valerievich, Kostroma, general manager

Feedback on the concrete plant business plan

We were satisfied with the concrete plant business plan. All formulas are easy to use and very simple, all explanations are clear, and any changes can be made to the finished model. In fact, this is the first business plan to be easy to use and clear to understand.

M. L. Ivanova, Financial Director, World of Construction

Feedback on the business plan for the production of artificial marble

Purchased ready-made from Plan-Pro for demonstration to investors and obtaining additional financing. It was immediately noticeable that the document was drawn up by professionals in their field. The beautiful design, together with a detailed justification of the chosen concept and an assessment of efficiency, gave a positive result, and we received an investment of 50 million rubles.

Ryabchikova Anna Yurievna, Project manager, Volgograd.

Advantages and disadvantages of artificial marble production in a business plan

Before starting a business in any area, you should analyze its advantages and disadvantages and take this into account in the formation of the concept of the future enterprise within the framework of the business plan.

The main advantages of organizing the production of artificial stone are:

• The presence of constant demand;
• Relatively low competition;
• Simplicity of the technological process;
• Possibility of both wholesale and retail sales;
• Significant marginality;
• Doesn't require specialized knowledge, etc.

At the same time, it is important to take into account possible risks and restrictions, including:

• Distrust of new material;
• The possibility of the emergence of close substitute products or large competitors;
• Risk of higher prices for raw materials;
• Substantial startup costs are required.

An alternative business option in the field of construction production can be the production of charcoal. Look and evaluate the prospects of this business as well.

Consumers and distribution channels of artificial marble in the business plan

An important task of the entrepreneur at the stage business planning is the development of possible distribution channels for goods. For artificial marble such channels can be:

• Hardware stores;
• Building materials markets;
• Wholesale bases;
• Online sale;
• Participation in specialized fairs and exhibitions;
• Participation in public procurement.

Consumers are both individuals purchasing products for finishing houses and apartments, and legal entities, including construction, design and other companies.

The sequence of launching the production of artificial marble in the business plan

To open artificial marble production it is necessary to go through the following steps provided business plan:

1. Analysis of the market situation;
2. Study of technology;
3. Description of the concept, definition of the range;
4. Determination of distribution channels and sources of raw materials;
5. Measuring the need for equipment and personnel;
6. Calculation of efficiency and forecast of key performance indicators;
7. Attraction of additional financing, if necessary;
8. Business registration, tax registration, choice of taxation system;
9. Search for premises;
10. Equipment purchase;
11. Purchase of raw materials;
12. Hiring;
13. Start of activity.

Initial investment in the production of artificial marble as part of the business plan

To implement the idea, the following initial investment in production of artificial marble foreseen business plan:

• Rent of premises and renovation work- xxx rubles;
• Purchase and installation of equipment - xxx;
• Purchase of raw materials - xxx;
• Marketing activities - xxx;
• Business registration - xxx;
• Stock Money- xxx.

The total amount of investments, depending on the planned scale, will be from 50 to 150 million rubles. You can attract investment or take out a loan, this will require a professionally drawn up business plan. Ready artificial marble production business plan is available for download from the link below. It will testify to a professional approach to business, since it contains all the calculations and describes in detail all aspects of future activities.

Artificial marble production technology in a business plan

The basis artificial marble is a concrete mix, the purchase costs, which also include business plan.

The following manufacturing stages are distinguished:

1. Preparation of a special solution by mixing components - sand and cement;
2. Pouring into the resulting mass of resins and dyes;
3. Pouring into pre-prepared forms;
4. Seal;
5. Package.

Before that, the development of a design project takes place. All projects make up the company's product catalog.

Purchase of equipment for the production of artificial marble as part of a business plan

V business plan the costs of purchasing the following equipment for artificial marble production:

• Vibrating table;
• Pouring forms;
• Mixer;
• Packing line;
• Truck;
• Office furniture and computers;
• Alarm system, video surveillance, fire extinguishing, ventilation.

The premises are subdivided into an administrative area, a production area and a warehouse. It is best to choose a place in the industrial area of ​​the city and away from residential buildings, but with good transport accessibility.

Artificial marble business plan financial plan

Forecasting the income and expenses of the company by production of artificial marble due to the need to calculate the effectiveness of the project implementation within business plan and drawing up a financial model.

Current costs of agriculture in the business plan

• Rent - xxx rubles;
• Utility bills - xxx;
• Salary - xxx;
• Raw materials and materials - xxx;
• Maintenance and repair of equipment - xxx;
• Marketing - xxx;
• Taxes - xxx.

Total in business plan provided monthly expenses artificial marble production in the amount of xxx rubles.

Revenues from the production of artificial marble in the business plan

The company's revenue for the production of artificial marble is formed by wholesale and retail sales of products. In accordance with business plan it reaches xxx rubles. per month at an average price per 1 sq. m. - xxx rubles.

As for the profit, the net monthly profit is - xxx rubles.

Personnel composition in the business plan

• Director;
• Accountant;
• Account Manager;
• Purchasing manager;
• Designer;
• Equipment operators;
• Technologist;
• Workers;
• Drivers;
• Security guard.

Total number artificial marble production will be from 15 people in accordance with business plan.

Payback period of investments in the production of artificial marble in the business plan

V business plan payback period of investments in the organization artificial marble production will be from 3 to 5 years. indicators. Each of the parameters of the financial model can be changed manually. A necessary part of a complete business plan is a flexible sales plan. It is important, on the one hand, to have a forecast for the business as a whole, and on the other hand, to be able to see the profitability in the context of a separate profit center or even a separate product.

A cash flow statement is the most important document in any business plan. Contains comprehensive information about the operating, investment and financial receipts and outflows of the company, and also allows you to assess the overall picture of the company's performance.

Download a ready-made business plan for the production of artificial marble with calculations and a financial model Excel

The production of artificial marble is a highly profitable and promising business, due to the great interest of consumers in finishing materials with an optimal combination of quality and price.

In order to take into account all the nuances, it is necessary to draw up a detailed business plan before opening. Ready artificial marble production business plan can be downloaded from the link below. There, not only all the necessary information is structured, but also calculations are made, an easy-to-use financial model is drawn up. This document will become especially relevant if it is necessary to attract investments or bank loans. To take into account individual characteristics, we can draw up a turnkey business plan.

To keep the imitation marble business up-to-date, it is important to continually expand models and offer customers customized solutions, as well as maintain quality levels.

The business plan for the production of artificial stone with calculations pursues the following social and economic goals;

• Meeting the demand for artificial marble as a popular material used in the construction industry.
• Creation of new jobs.
• Replenishment of the regional budget by paying the stipulated taxes.
• Extraction of profit thanks to efficient production activities the created enterprise.

The project is financed with a bank loan in the amount of 2.95 million rubles (total costs). Investments are carried out at 14% per annum with the possibility of revising the lending rate downward (in accordance with the existing trends in the country's financial market). During the investment period, the bank's income will be 221,468.63 rubles (the total amount of interest accrued to the investor). Loan repayment and interest payments are made from the 1st month of the project implementation, which simplifies the methods of calculating cash flow and discount flow.

According to this business plan, life cycle the project is 2 years.

The total economic effect from the creation and operation of an enterprise for the production of artificial marble will amount to 3,727.05 million rubles during this period, with the project payback:

• From the beginning of implementation - no later than 4 months.
• Including discounting - no later than 2 years.

The legal form of the enterprise is a limited liability company (LLC).

Market analysis

The domestic market for natural stone is rather controversial. With huge volumes of proven reserves of this popular building material, among the world countries, Russia is modestly in the third ten manufacturers with a share of no more than 0.5%. Deposits of natural stone have already been found in many regions of the country in the modern period of history, but they are very poorly developed. At the same time, the construction industry is increasingly feeling the need for this material, and it finds more and more widespread use.

It goes without saying that with such a state of the mining industry and an assessment of the demand for the material, the chances of taking a worthy place in the world market are rather small. The situation is aggravated by the fact that the lack of roads to the explored deposits makes their extraction unprofitable. It is more profitable for the consumer to purchase material abroad.

Nevertheless, after the crisis in the economy of 2008-2010, Russia is gradually increasing its stone production and sales volumes on the domestic market.

The result of a natural reaction to this situation is the growth of the artificial marble market. Artificial, or, as it is also called by experts, casting, marble is modern material, which harmoniously combines the characteristics of natural stone and the properties acquired as a result of the production and processing of slabs using modern technologies.

Casting is the main method by which artificial marble is made. In modern construction, it is used for the manufacture of furniture and interior elements, self-leveling floors, sanitary ware, finishing modules and decorative items.

In the Russian market, the demand for this material is highly volatile. In addition to being influenced by seasonal factors, when demand rises in summer and falls in autumn and winter, it also depends on the subjective preferences of buyers.

The main motives for purchasing artificial marble from one manufacturer or another over the past few years have invariably been price and quality. The domestic market in this segment is mainly represented by private producers, which occupy up to 90% of its capacity. Also, private traders are the main consumers of this material, from which countertops, bar counters, window sills, interior elements and room decor are made.

Description of the object

The term "artificial marble" is understood in most cases as a decorative slab, which in structure resembles the texture of natural stone. Its main quality and technological criteria are:

• Coating appearance.
• Physicochemical properties.
• The cost, which, in turn, depends on the quality of the constituent components: cement, fillers and dyes, as well as the manufacturing technology.

The production of decorative stone is carried out by combining natural fillers and polyester resins. As a rule, quartz sand, limestone, and crumb are natural fillers. During the production process, the mixtures are placed in special molds, where they solidify and take on the appearance of the final product. The artificial marble manufacturing process does not pose an environmental threat, is technologically advanced and easily rebuilt due to the use of different types fillers and resins.

Experts consider small stones with a layered structure to be the best quality filler. In the production of artificial marble slabs with their use, sand or fine stone is placed closer to the front side of the slab, and large expanded clay is placed on the side of the back surface of the slab. Thanks to this technology, the front part gives the finished product high strength, with a total low weight (due to the porosity of expanded clay).

The thickness of the reconstituted marble slabs can vary, but usually from 10 to 50 mm.

After hardening, the artificial marble blanks are necessarily treated with a highly effective protective gelcoat coating. This produces a material with excellent chemical and physical characteristics. His strength indicators practically comparable to the properties of natural stone, and the workability is much higher and cheaper.

An important characteristic of artificial marble that directly affects the price is the quality of the dyes. Cheap dyes give marble attractiveness only for a short time; over time, they can fade, completely changing the original color of the stone. To confirm the quality of the dyes, it is envisaged to indicate their certification by the board manufacturer.

Artificial marble is a warm material with the following performance benefits:

• High strength.
• Excellent soundproofing characteristics.
• Resistant to alternating pressures and vibrations.
• High electrical and thermal insulation properties.
• Resistant to aggressive chemical environments.
• Significantly lower cost compared to natural stone.

Thanks to the use of modern technologies for the production and processing of stone, artificial marble is easy to maintain, its protective coating minimizes the appearance of stains and bacterial accumulations. To restore and maintain the original form of artificial marble products, it is enough to treat them with a damp soft sponge with ordinary detergent and, if necessary, cover with polish.

The quality of the material is determined by the novelty of the technologies used for its production and the quality of the equipment used.

The temporary algorithm for creating an enterprise for the production of artificial marble includes the following activities:

As a type of business, the production of artificial marble can, with a competent approach, bring significant profits, despite the ever-increasing competition in this segment of the building materials market. Subject to the volume and method of distribution of investments specified in the business plan, the enterprise pays off no later than 2 years after opening and is a promising direction of economic activity.

Staff recruitment

It is planned to conduct a competitive recruitment of highly qualified employees for key positions (process engineer, marketing economist, service engineer technological equipment). The term of the competitive selection is 1 month.

For other specialties, training is provided at production sites.

Marketing and advertising

As the analysis of the consumer market shows, the number of citizens wishing to purchase artificial marble as a high-quality building material is growing in the country. Nevertheless, consumers are held back by doubts about its quality in comparison with natural stone. This was especially evident during the crisis, when buyers were very selective in purchasing artificial marble due to a decrease in their income.

That is why for a successful start and further development of the enterprise, it is necessary to carry out targeted marketing and advertising work to form a stable opinion among potential consumers about positive characteristics of this building material. For this, it is envisaged:

• Ordering commercials for television broadcasting.
• Publication of leaflets and booklets about the company's products.
• Advertising with the involvement of radio, local funds mass media, specialized magazines.
• Development and promotion of the company's own website.
• Organization of advertising activities through social networks.
• Working with customers in specialized stores building materials.
• Participation in industry fairs and exhibitions.
• Equipment of banners on the elements of urban and transport infrastructure.

The main way to promote products is to familiarize consumers with them through building materials stores, where people often turn for advice on choosing a type of product.

Technical equipment

To ensure the smooth operation of an enterprise for the production of artificial marble slabs, it is necessary to purchase the following main types of production and technological equipment:

• Concrete mixers.
• Flexible injection molds of various types.
• Form trolleys.
• Vibrating tables.
• Weighing electronic equipment.
• Shipping pallets.

The equipping of an artificial marble enterprise should contribute to the growth of labor productivity, comply with the accepted standards in the field of safety measures, a high reputation of the company in the market, laid down in this marketing strategy plan.

This business plan stipulates that a rented garage-type premises with the availability of appropriate communications: power supply, ventilation, water supply and heating will be used as a workshop. It will accommodate workplaces with the necessary technological equipment (table, glass or textolite strip, storage area for products, respirator), provided for by production technology and safety standards.

For drying finished products a special box is equipped in the room, in which the material will collect strength characteristics... The final readiness of the product is 28 days, the material is allowed for transportation no earlier than 7 days from the date of manufacture and sending for drying.

Thus, it will also be necessary to provide for a room for a finished product warehouse.

Financial plan

The founder's expenses for setting up an enterprise will be:

To calculate the indicators for the income of the enterprise for the billing period, the average price of artificial marble products for 2016 is applied:

Taking into account the average prices and the prevailing market conditions for building materials, it is planned to receive proceeds in the following amounts for the billing period:

Eventually

Thus, the considered example of a business plan for the production of artificial stone convincingly proves that while maintaining the development trends of the domestic market for this product (approx. 25-30% annually) created enterprise is super profitable and promising. Its functioning is associated with overcoming risks of an objective nature, caused mainly by the level of purchasing power of the population.

Investments in business quickly pay off, the company is highly liquid and quickly diversified.

We offer you a unique technology for casting products from artificial stone (cast marble). This is a great idea for small business, a family-owned company that can be implemented in just 2-3 weeks after learning the technology. You may be interested in: Fiberglass technology

What is cast marble

Cast marble is an inexpensive artificial stone that is made on the basis of polymer resins and fillers, and is covered with a gelcoat on top. The production technology is quite simple. Liquid resin mixed with hardener and filler is poured into a specially prepared form. The mold is pre-coated with a gelcoat - a special polymer, which subsequently creates a smooth, durable layer on the surface of the product, resistant to moisture and ultraviolet light. There are quite a few nuances in this technology, despite its apparent simplicity (you can learn them by completing training with us).

Here are just some of its positive properties of cast marble, interesting to the consumer.

• beauty-luxurious appearance;
• Durability - Resistant to dents, high strength, scratches and chips. UV and chemical resistance.
• hygiene - the smooth surface is easy to clean from dirt and does not absorb moisture;
• variety of colors - cast marble, using various fillers and gelcoats, can be given almost any color, both similar to natural stone and bright futuristic;
• low price, especially when compared with the same products made from natural marble and stone.
• Low thermal conductivity makes the stone feel warm to the touch, and high moisture resistance allows it to be used in humid rooms.

Cast marble is used to produce products for the most different spheres life. She will definitely be in demand in the market. Countertops for home interiors and catering establishments, designer sinks, stylish bathtubs, etc. are made of this material. It can also be used to cast facade elements, balusters for stairs, decorative flowerpots, flower stands, memorial monuments, etc. And all these products will look stylish and expensive, they will not be afraid of water, heat, frost and ultraviolet radiation.

Why is it interesting

Cast marble attracts consumers with its novelty. While on the Russian market, and even in large cities, there are not many professional manufactures engaged in the release of these products. The most important thing is that the low cost of this stone makes it possible to produce unique and exclusive products at affordable prices. Judge for yourself - one kilogram of this material costs a little more than forty rubles (at cost). So even after paying all taxes, rent, staff salaries, the entrepreneur gets a decent profit. And thanks to our production technology, you will be able to launch such a business in the shortest possible time.

Our production technology

We invite you to study unique technology ART-molding cast marble in just 5 days. As a result, you will gain skills that will allow you to open your own unique business in your city in just 2-3 weeks. The unique features of our technology are your competitive advantages, which will allow you to start production with a minimum initial investment. These features include:

1. Low power requirements. The equipment you need to use our technology will operate from a standard 220 volt outlet. You do not have to lead a three-phase 380 Volt line to the workshop for the operation of the machines.
2. To run production of cast marble, you will need a room with an area of ​​20 square meters. This small workshop will fit everything you need.
3. Also, the room does not have to be equipped with sewerage and water supply.
4. You don't need a heavy equipment for the production of cast marble, so you don't have to invest a lot of money at the first stage.
5. For successful work, you need only 2-3 people of staff. This is a great option if you want to start a family business.
6. You will not need specialists with vocational education- In just five days of our training, you will receive all the skills necessary for the production of unique things from cast marble.
7. Our cast marble production technology suitable for the manufacture of individual products, as well as small batches or even medium batches.

Choice of materials

For making cast marble you need three main groups of materials:

1. Resin and hardener. For the manufacture of cast marble, several types of polyester resins are used, approved by a special additive - a hardener. As a rule, the manufacturers of these products indicate that they are intended for the manufacture of artificial stone. We will tell you about resins that have the necessary hygiene certificates and are completely safe for the end user.
2. Filler. The filler can be inexpensive materials that are waste of stone production - marble and quartz chips, sand (including tinted sand), etc. The finer the filler, the thinner and more complex products can be molded. As a rule, it is the filler that accounts for the bulk of the product (about 80 percent).
3. Gelcoat. It is a polymer varnish that covers cast marble products. The appearance of the product, its smoothness, resistance to ultraviolet light and moisture depend on it. It can be transparent (if it is necessary to show a mineral filler), or colored (to create monochromatic products).
4. You will receive more detailed information on the choice of materials, their specific properties and availability on the market during the training.

Possible problems

It may seem that the technology of molding cast marble is simple. And indeed it is, any person can learn it. However, without training, practical training, you won't be able to master it. Often, beginners simply spoil the stone, it turns out with shagreen (orange peel effect), porous, covered with cracks and shells. In order not to waste time on your own mistakes, not to waste money on spoiled forms - study our technology and immediately start effective and profitable work.

The production and sale of building and finishing materials has always been considered a profitable direction for starting a business. The main difficulty lies in choosing a product that will be in demand among buyers, and that the complete set production workshop was "lifting" for a budding entrepreneur.

One of these interesting and new directions is the production of flexible stone, a more expensive alternative for consumables is the production of cast marble. Both products are made from marble or quartz chips, bonded with polymerizing substances.

Consumer advantages of flexible and cast marble.

Flexible stone is the know-how of a modern construction market, is a flexible coating of 3 mm thickness based on marble chips and acrylic. The coating is lightweight, glued to any type of straight and curved surfaces, completely resistant to atmospheric precipitation. Its weight does not exceed 3-4 kg per 1 sq. meter.

Flexible marble can be pasted over both internal elements of the interior, and it can be used for exterior decoration of houses, including for finishing the surface of the foundation. The color range is not limited, the drawings are created by the master, their variations can also be any.

Cast marble or polymer concrete has excellent consumer characteristics. The use of polymer concrete is very wide, from the manufacture of technical components such as electrolytic baths and drainage systems, to the production of tiles for cladding floors, foundations, building blocks.

With a sufficiently close imitation of the texture of natural marble, cast marble does not have the disadvantages of natural materials. First of all, polymer concrete is highly resistant to dirt and can be easily repaired. Artificial cast marble is environmentally neutral, used for the manufacture of decor for furniture, sanitary ware, interior and exterior surfaces.

In addition, polymer concrete can simulate appearance tinted quartz, marble pebbles, relict sands, malachite, onyx, jasper. It is used for making decor.

Features of production technology.

Both of the above technologies for the production of cast and flexible marble are distinguished by their low technology and very high profitability. To organize a small workshop, you will need a room with an area of ​​no more than 20 sq. meters, for mass production - about 100 sq. meters. Investments in equipment are available to almost any person, and the cost of products will actually be determined by the cost of consumables.

This is one of the inexpensive and advanced technologies, as a result of the application of which it is possible to produce products, the demand for which on the market significantly exceeds the supply with a very high profitability. So the choice towards the production of cast and flexible marble as a business line is interesting in the long term.
Note that for the production of single items or small batches, specialized equipment is not required, but it can be offered by a number of manufacturers for serial production.

In the production of cast marble, a mixer is used to mix a potting mixture from a filler with a catalyst and polymer resin, brushes and sprayers. The technology compares favorably with its budget in relation to the technology for the manufacture of artificial stone, since it does not require the preparation of the potting mixture in rarefied air.

Rent, purchase of equipment and production equipment.

For manual production a workshop with an area of ​​50 sq. meters to accommodate the production of flexible and cast marble. Premises rental will cost $ 50-100 per month.
The equipment for the production of flexible marble will cost $ 1,500 in total, with most of this amount going to purchase 8-9 mm OSB boards to make tables for drying the finished product. There are special video master classes in which the issue of making flexible marble is revealed in detail.

Production can be started within 1 week. It is easier to estimate the payback using an example: a complete cladding of the facade of two houses with an area of ​​about 150 sq. metro to fully recoup all production costs.

The cost of a package of equipment and molds for the manufacture of cast marble will cost, depending on the manufacturer, $ 500-1500. The composite material is made from filler, polyester resin and gelcoat. Companies supplying expendable materials for production and mold making, provide free training with buyers.

Staff.

To operate such a production, 4-8 workers with an average wages$ 500 per month. Staff costs, including an accountant, will be about $ 4500. In the first months of work, the number of workers may not exceed 2-3 people.

Sales plan.

The average price of flexible marble on the market is $ 10 per sq. meter. When working with two people, you need to make 142 sq. m to recoup wages... This volume can be done in about 1 week. Accordingly, the net income for the production of flexible marble by hand will be $ 2000-3000 per month.

For example, an imitation marble countertop costs about $ 80 per sq. meter, the cost price is 20-30% of the selling price. Accordingly, $ 60 per sq. meter makes up the total income. To recoup the labor of two workers, it will take a little more than 15 square meters. meters of countertops. Such orders can be placed by furniture companies for the production of kitchens, which have a regular clientele.

Advertise products through construction portals. Cooperation with furniture manufacturing companies is recommended. Use the Internet and your own website as a communication channel. Advertising costs can be $ 100-500.

Overall profitability.