Duties and skills of the welder engineer. Responsibilities and Abilities of a Welding Engineer Pros and Cons

There are many professions in the world. Each of them is honorable and interesting.
Now the need for specialist welders is growing in direct proportion to the rapid development of industry.

We can say with confidence that the profession of a welding engineer is one of the most promising and in demand not only in Russia, but all over the world. Not a single modern industrial production can do without the use of welding, be it heavy metal structures or the finest electronic devices, household appliances or spacecraft.

Welding Engineers work in all branches of industry, create private enterprises for the strengthening and repair of various parts, assemblies of cars and other equipment.

The range of welding applications in the world around us is wide and varied. Metallurgists, foundry workers, blacksmiths, builders, turners and other professionals work with metal or structural parts. The very assembly of parts in the structure, their reliable connection to each other is carried out by welders. Currently, construction, mechanical engineering, shipbuilding, energy, rocketry and all other sectors of the national economy need welding, brazing, gluing, surfacing, strengthening. Technological progress is largely based on the improvement of the ways of joining parts. Welding has now become the leading and final technological process of creating all structures, it largely determines their modern appearance and has a huge impact on the technological level of production as a whole.

Welded structures perform their service at ultra-high and ultra-low temperatures, at tremendous pressures and in a complete vacuum, welding is performed in air, under water and in space in zero gravity.
Welding connects not only metals, but also plastics, ceramics, human bone and biological tissues.

Young people choosing a profession with a traditional name "Equipment and technology of welding production", it seems a rare, and perhaps the only, opportunity to find a point of application of their creative efforts in any area of ​​scientific interests.
If you have a penchant for chemistry, metallurgy and metallurgy, then you can deepen your knowledge of the processes occurring in the weld pool, where complex chemical reactions of alloying elements occur with each other and with gases. With a craving for physics, there is an opportunity to improve knowledge in the field of non-destructive methods of testing welds: magnetic, ultrasonic, X-ray, radiation, etc. Many welding methods are also based on physical effects, and power sources for the welding arc are complex electronic devices. Students with a mathematical mindset will find themselves in the most complex thermal, diffusion and strength calculations for welded joints and structures.

The younger generation of welding specialists are faced with many creative tasks that require a sharp mind, great erudition and hard work. Welding is one of the great Russian inventions. Up to 80% of all developments in this area belong to domestic scientists (Benardos. N. N, Paton. EA).

Modern welding processes are increasingly penetrating into metallurgy, instrument making, microprocessor technology, and medicine. Russian scientists have been and remain at the forefront in the field of creating welding technologies. The task of the younger generation is to preserve and increase the glory of Russian welders.

Specialties and professions

The level of education

work experience

Characteristics of professional activity

Required knowledge, skills and abilities that must have:

Have the skills to interact with other businesses, negotiate and conclude agreements with key customers;
- have good technical knowledge of welding products and skills in welding;
- ability to conduct presentations;
- the ability to argue and convince the interlocutors;
- the ability to manage conflict situations;
- teamwork and teamwork, building effective communications with colleagues, management, consumers;
- application of knowledge of a foreign language to work with technical documentation;
- possession of standard office programs, including Excel, Word and Power Point.

In recent years, there has been a great need for technical specialists. There is an acute shortage of engineers, technicians and just skilled workers.

The restoration of industry, the creation of new industries, the construction of residential buildings and main pipelines is impossible without welding. They are present in all spheres of human production, from microelectronics to spacecraft.

To understand this diversity, choosing the optimal welding equipment and welding method for a specific material, in-depth knowledge of various fields of science is required. You cannot cope with this without special education.

Therefore, even in the Soviet Union, many technical universities trained welding engineers. Nowadays, a welding engineer is an even more relevant profession.

In most industrial and construction enterprises, there are positions in the staffing of a welding engineer, technologist, chief welder and entire departments, workshops that are responsible for everything related to the welding of materials.

Even in the smallest company dealing with metal, if there is no full-time welding engineer, then there is a person responsible for welding. For this, the head of the enterprise issues a special order. This is due to the particular importance of welding.

When organizing any production of metal products, the opinion of a welding engineer is taken into account.

Based on the capabilities of a particular enterprise, the materials used, he must propose the optimal welding method, if necessary, suggest new welding machines, machine tools, equipment and fixtures.

The list of duties of an engineer is quite wide:

• he supervises the preparation of welding works when creating products from the point of view of technology compliance;
• introduces into production new methods of welding alloys;
• monitors compliance with technology in various welding modes;
• checks the compliance of consumables with standards;
• monitors compliance with the instructions for the use of welding machines and the rules of safe work.

An engineer can also work in a laboratory for non-destructive testing of welded joints. This is also a very important part of the activity associated with this production.

Controlling the seam condition is a rather difficult task. For this purpose, special devices have been developed that make it possible to determine its quality on the basis of ultrasonic, radiation and other control methods without destroying the seam.

Research activities

Specialists who graduated from higher educational institutions with a degree in equipment and technology of welding production work in research institutes, if they have the ability to research.

Nowadays, metals are welded under water, on earth and in outer space, at very high and low temperatures. They combine dissimilar alloys and completely new materials with unusual properties. And everywhere there is a need for engineers who can develop the technology that will make it possible to obtain a reliable welded joint.

Engineers can investigate the processes that occur in the melt zone under the influence of various gases or full vacuum. The development of reliable mathematical methods for calculating the strength and other characteristics of the weld is required.

Without this, it is impossible to build bridges and high-rise buildings, sports facilities, spaceships, sea vessels and much more. Technological methods of welding do not stand still, they are constantly developing, new methods of welding metals and their alloys are being created.

Now welding is used not only for joining metals, but also other materials; it is used in medicine for joining bones and other human organs.

An engineer, like all real specialists, has to constantly study new technological processes and devices, undergo training and retraining in order to be as useful as possible for his enterprise.

Most of the welding engineers work at industrial enterprises and construction organizations in the positions of a technologist, head of the welding department, chief welder, QCD inspector. We need engineers for the development and subsequent sale of new devices, etc.

Qualification Requirements

The process engineer of welding equipment must have certain skills and knowledge. He must know production, technological processes used at the enterprise, its organizational structure, the specifics of production.

Must be aware of the technical requirements for materials and products. Have a good understanding of technological process control complexes.

Know the methods and methods of welding alloys, types of defects in welded joints, the reasons for their occurrence and methods of elimination. The engineer must know how the welding work is organized at the enterprise, the parameters and capabilities of welding machines and machine tools, their features, operating modes, rules of use.

A welder engineer must have theoretical knowledge and practical skills. A number of Russian universities with a technical orientation train such specialists. There are also internationally recognized certificates for welding IWT for a technologist and IWE for an engineer.

The responsibilities of a welding engineer include the correct organization of the welder's work, the creation of safe working conditions. The job description obliges you to know the provisions, instructions and other documents for working with technical documentation.

He must know the standards and specifications for welding, SNIPs, be aware of new technologies of the welding process.

In addition to managing and ensuring compliance with the technical process, the process engineer provides scheduled equipment repairs, their certification, keeps records of consumables.

If necessary, participates in the development of equipment for the production of welding. Conducts production briefing with welders and support personnel.

Additionally, he must know the labor code, documents on the scientific organization of labor, safety rules when working with electrical installations. Understand the economic and organizational issues of production and management.

The role of an engineer for welding equipment is especially great in pilot production, when the process of debugging a product and its manufacturing technology is in progress. It is impossible to completely regulate everything in technical documentation. It sets out the basic requirements.

In practice, it is often necessary to select special modes and methods of work depending on the materials to be welded, their thickness and position in space. Here the recommendations of a welding production engineer will be irreplaceable.

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